And I will
Wouldn't recommend it to anyone who doesn't have relevant competance and a suitable crimp tool though
It turns out the connector hadn't fallen out, but there's intermittent continuity on the green wire. The break appears to be somewhere in the middle of the wire, not near either connector. So the whole cable assembly needs to be replaced.
Honestly, the way Logitech have made this cable sucks - heatshrink around a bundle of wires - it's just not flexible enough for the job. What is almost bound to happen is that the twisting will be concentrated at the weakest point, which is probably where the wires weren't lying straight when they heatshrinked them. So it will be a lottery whether you get a 'stable' one or not!
I've got some nice ultra flexible cable I could use, but the individual wires are rather thin. Another decent choice might be to take some from a DB9 extension (or null modem) cable or similar. Or ribbon cable, with heatshrink just around the rear end of the steering column to avoid fraying. Not sure which I'll use yet.
The connectors are the same on each end and compatible part numbers are as follows. Datasheets are on the Mouser pages.
Housing:
Mouser No: 571-440129-7
Mfr. No: 440129-7
Mfr.: TE Connectivity
Crimp pins:
Mouser No: 571-1735801-1-CT
Mfr. No: 1735801-1 (Cut Strip)
Mfr.: TE Connectivity
Parts should arrive by Friday, but annoyingly I might not have time to build up a replacement cable until next week sometime.
. .
@Outspacer, thank you so much for your post! I'm never one to get involved on forums but I need to make an exception this time. I had exactly the same calibration problem. I hit a rumble strip on the 2nd chicane at Monza which generated a high-frequency vibration. Suddenly my wheel went into calibration mode and wouldn't complete. I too watched a few YouTube videos showing how to fix by switching to PS3 mode. This was clearly a workaround so I didn't bother. Luckily I found this thread and have been able to follow the advice you posted and fix the wheel. Thankfully I managed to fix it by Christmas day so my son could play on it again. Although I have owned the wheel for around 3 years I have always been careful with it, and to be honest, haven't really used it a lot. Mine has always been mounted on a PlaySeat so doesn't have any cables pulled about.
A few notes for others thinking about attempting a similar fix based on my experience...
1) I have never attempted anything like this before. However, if you take your time and are careful you should be fine!
2) I had to purchase a multimeter, good quality wire stripper and a crimping tool for this job. Although this bumps the price up they are all good tools to own.
3) I used the links provided for all of the components, I can confirm that these are correct. A note on the ribbon cable... It may be worth looking for an alternative with the same specifications. The one I received was hard to split and had residual glue on the cable after separating the wires. This made crimping quite difficult.
4) When I first used the multimeter all wires showed a good connection. I had to twist the wire to identify there was a defect. I think this explains the calibration loop (when the wheel went to full lock the sequence restarted. I assume this because the connection would be lost at this point).
5) As others have mentioned, crimping is not easy. I bought the following tool which worked fine (
https://www.amazon.co.uk/Kamtop-Crimping-Connectors-0-1-1-0mm²-Connector/dp/B078K9DT69/ref=sr_1_34?keywords=crimp+tool&qid=1577792593&sr=8-34). However, it may be worth considering a manual crimp tool so that you can see what you are doing. A manual crimp will require a bit more practice but should be quicker to use when you get the hang of it. If you choose a ratchet crimp and you have never used this type of tool before I recommend watching the following YouTube video (
). It is a bit long but covers minor details which are not covered in may other videos. I wish I had watched this one first.
6) I used 36 cm of ribbon. This was a bit too long, I recommend 33-34 cm. Please double check the original wire.
7) As stated before feeding the crimped ribbon through the wheel is tricky. I wrapped a few wires at a time with PTFE tape because it is very thin. Once the ribbon was through I removed the PTFE tape.
8) I had to use pliers to gently reshape a few of the crimp pins as some of them distort slightly when using the tool. I think this is covered in the video above. If not it is in most YouTube videos on crimping.
My wheel was out of warranty so I had nothing to lose. Don't attempt this if your wheel is still under warranty! I really couldn't believe it when everything worked after I put it back together.
Final note: Upon inspection I realised it the damage seemed to have been done when I originally installed the wheel. The Alan Key screw nipped the wire! I'm surprised it ever worked. It is possible this was not the point of failure because the original design is a bit crap. At some point I may post some photos if people will find them useful. Also happy to answer any questions people have. Thanks again for such a clear post!