I suppose one of you guys knows what the gas mileage improvement is for the reduced weight of fuel. It occurs to me that hypermilers could end up with setups that look like race cars. AC? That has to go. Not gonna use it anyway due to increased fuel consumption, might as well not tote the weight. Power seats? replace with lightweight manual seats. Radio? remove. Back seat? remove. spare tire? remove. Fuel? just enough to get me there. Sound deadening? remove. Sunroof? I'll take the hardtop. Hood latch? pins'll do. Open stay pistons? Nope. Power steering? I'll take manual. Special tires? check. Lightweight rims? Check.
Have any of you really tried to optimize your fuel economy by heavily modding the car?
Never really been interested in doing so, nor had either the right car for it (hot hatches, MX-5s) or a car that wasn't already optimised (Honda Insight). Until you start going crazy with modifications there are much greater gains to be had by just changing the driving style, or buying the right car in the first place.
I mean... there's no spare tyre, only one seat, and no radio in my MX-5, but that's more through either laziness or tiny performance gains than fuel saving. And the
Peugeot I've just bought has no power anything, not much sound deadening, 889kg with a full tank when I put it on our scales (1960 lbs, or a fair bit lighter than the 959kg/2114 lbs I measured the MX-5 at), but that's also for performance/fun.
In contrast, the Insight was "modded" from the factory. That was 835kg (1840 lbs) when we put it on the scales a while back, and checks most of the boxes you listed already, plus a few of its own tricks (lean burn, hybrid, aero mods), so without doing things that would make it look ridiculous (more so, some might say) or drive terribly (ditto) I doubt there'd be much wiggle room for improvement. I was averaging 75mpg (62mpg, 3.8L/100km) in what I'd consider fairly normal driving (going as quickly or quicker than the flow of traffic, minimising braking, reading traffic ahead) while my colleague I sold the car to a couple of years ago has done over 100mpg (83mpg, 2.8L/100km) on his trafficked freeway commute before.
As far as the weight of fuel goes, I'd rather have the convenience of not having to stop more frequently to top up. I enjoy driving economically when the car is suited to it, but I also enjoy making progress, and having to constantly top up is a pain in the ass.
Of course, there are whole forums dedicated to people modifying vehicles exclusively for economy. I'd say about 50% of the stuff I see on them is quite neat (
like a Prius transplanted into a 40s Chevy pickup), and the other 50% I wouldn't be seen dead in.