Intercooler on a N/A car. (HA!)

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JBRMan-not sure, but i think you have intercoolers and radiators mixed up, similar function (cooling) defferent medium traveling through them. (radiator fluid/air)
 
JBR-Man
I´ll read the manual again, but i think there are three different piping systems that pass through the intercooler.

Oil systems, Air-conditioned systems and that special blue liquid used to refrigerate some parts that I dont know its name.
Isn't it that called Anti-Freeze?
 
Warp3
But since intercoolers cannot reduce air temperatures below that of ambient air (without the aid of ice, nitrous, etc. anyway) they are useless on an N/A car...

Once you get moving, the air running over the intercooler will be significantly cooler than ambient. IMO it's not something they overlooked. You could fit the intercooler between the air filter and the engine.
 
BonzoHarry
The reason a supercharger doesnt recieve an intercooler is because they are front mounted behind the radiator and in front of the block (or on mini's on top) and are not as prone to heat soak as a turbo would be.

Superchargers do not have FMICs because they do not reach insane levels of boost that turbos often do (20+ psi). Street superchargers frequently at 8-10psi, but supercharger kits with FMICs go to 12-15.
 
Just a thought--the Beetle RSi was mistakenly labeled a turbo car in GT3. Maybe that's why you can still add an intercooler to it.
 
I'm thinking its purpose is more for cooling oil then? and they just keep it labeled as an IC

but hey.. if you can put electronic computer chips in a '67 Chevy....
 
Active Autowerkes (also known as AA Turbos) makes a supercharger for the E46 M3 with an intercooler. And an intercooler will in no way help any naturally aspirated car. Pumping ambient air into an intercooler is totally useless. Higher pressure = higher temperature, and therefore an IC is required on high-boost SC and turbo cars.
 
donbenni
Once you get moving, the air running over the intercooler will be significantly cooler than ambient. IMO it's not something they overlooked. You could fit the intercooler between the air filter and the engine.

True, but I was referring to the temperature of the air that the IC uses to cool the intake air when I referred to "ambient" air, though, so my terminology was wrong but my point still remains. With the short amount of time that the air actually spends going through an N/A intake system, a cool air intake has the same (if not better) temperature effect compared to an IC, but without the increase in intake restriction. Thus, ICs serve absolutely zero function on an N/A car.

HoWheels: Great post. I have read both Maximum Boost and the HSW article on "How Turbochargers work" and both are very good resources (though the HSW article only covers just the basics, it's a good starting place). There is a ton of detail covered in Maximum Boost that I never would have even given a second thought to (like changing the angle at which the wastegate connects to the exhaust system).
 
That might be more true in the past, but these days many supercharger kits do come with FMICs, even if they are only boosting 8lbs.

iceburns288
Superchargers do not have FMICs because they do not reach insane levels of boost that turbos often do (20+ psi). Street superchargers frequently at 8-10psi, but supercharger kits with FMICs go to 12-15.
 
maximum boost is a great book. though it's funny how much time he spends telling you how important an intercooler is and you should never think about a turbocharging without one, which is kinda a given nowadays.
 
Ugh ... turbos are powered through exhaust gases. Thus, the air coming out of the turbo is hot because it is exhaust gas. Then the hot air flows into the intercooler to cool the air before re-entering the intake stream.

You need to look up how turbo's work because that is so wrong. In particular:

the air coming out of the turbo is hot because it is exhaust gas

Do you really think that burnt exhaust gas at over 1000F with very little O2 left is getting sent back into the intake? That’s just silly. It’s not going to burn very well without Oxygen left.

This is a simple version of how it works:

1. Hot pressurized exhaust spins turbine wheel
2. Turbine wheel is attached to turbo shaft which spins in bearings very fast (~100,000rpm) and is lubricated and cooled by oil and posible cooled by coolant.
3. Turbo shaft spins compressor wheel which compresses air. By basic laws of nature the air is heated up when it is compressed.
4 (optional) cool pressurized air with inter(after)cooler.


OT intercoolers in between two turbo chargers were also used on big diesel trucks.

Also air to air intercooler will not cool below ambient, even if you are moving very fast. The wind chill factor is a really heat flux factor. Human don’t feel heat, they feel heat flux. That’s why in a 70 degree room steel feels cool but wood doesn’t. Your skin has better conduction and a higher heat flux to the metal than the wood.

Looking at a wind chill chart, it says at 20 degrees F and 35 mph it “feels” like 0 degrees F. What they are saying is the rate of heat flux through human skin is equal at (0 F, 0 mph) and (20 degrees F, 35 mph). So you will cool to that 20F faster if it is windy, but you will never go below that 20F even if the wind chill is at 0F.

Same thing with an air/air IC. If it is 20 degrees out and you drive at 100mph you will have the potential for a lot more heat flux than driving at 10 mph. But because heat flux is proportional to temperature difference you will never get below ambient (20F). When you approach ambient (20F), the delta T will go to 0 so you heat flux will go to 0, and you will get no more cooling.

That is why an intercooler on a N/A is useless. If it’s placed to get cool ambient air, then you should just remove the IC and place your air filter in that location. Also the IC plus piping adds weight and a pressure drop.
 
slowegxxrevolt
I agree with you completely. That's why my car has no AC, no heater, no carpet, no sound deadening, no rear seats, no interior paneling, etc. It's all just extra weight.

And yes I'm serious...


And my doesn't have lights or licensplate......they dont use it in racing (much) so why should I ?
 
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